PLANT & MACHINERIES FOR HT / LT INSULATORS INDUSTRIES
(A) Slip preparation (Whole Division):
Designing and manufacturing custom built/tailor made slip house system with fully auto PLC Controlled System & Material Handling System from Raw Materials Batch Weighing & tran sferring to Ball Mill / Blungers and its equipment’s like Belt conveyor, Skip Hoist, Bucket Elevator, Screw Conveyor, Box Feeder & Pneumatic Conveying System.
(B) Filter Press –Cake Preparation and De-airing Extrusion / Puging Division::
- Extruded Pug Handling System, with Loading, Transport & Unloading device, with Storage & Aging arrangement.
- Hydraulic Manipulator & Hydraulic Mobile Trolley for Pug handling.
- Vacuum Pump Canopy, for Isolation of Pump noise, as per Noise Pollution & environmental requirement.
(C) Plant Environmental Control & Extruded Pug Conditioning System:
- Blank conditioner, with electrical heating system & 100% humidity environments, with its transport & handling system.
- Air Conditioning System, for Pug storage & aging area, shaping area, cutting & grinding area and bushing assembly area.
- Isolated Clean Room Chamber, with Universe / all seasons climatic control system, which controls, air conditioning, its relative humidity & temp as per designed & desired parameters & its location weather on Plant enviro system comprises Spray Type Air Washer OR CEL-DECK type Humidifier, with Heating OR Adiabatic Cooling arrangement, Filtration by Panel Static Filters.
(D) Shaping & finishing section:
- Shaping Machine, with CNC control & Hydraulic Operator’s Lift.
- Hydraulic Pug Lifting Table, with remote control drive.
- Green Insulator Handling System comprises Jip crane, with Telescopic Hydraulic Clamps, Hydraulic Manipulator.
- Scrape Collection & Handling System, comprises Shaping Machine, Collective Chute, Divergent Hopper and Belt Conveyor System. To transport max. 80-90% scraps from shaping area & for avoiding any contamination of scrape & increasing the value addition by using the same in blended slip.
- Scrape Continuous Type Blunging & Transfer System, comprises 100% contamination proof Scrape Transport & Box Feeding System, High Speed Blunger, Buffer Storage Tank, Auto Sp. Gravity control system, Continuous type scrape slip pumping system, Automatic online metallic sensors & metal detection system.
(E) Chamber Drying & Tunnel Dryer System:
- Chamber Dryers for Insulators, with the hot air circulation & Moisturized air exhaust arrangement. Modular type chamber, with structural supports, insulated Colour coated / GI Cladded wall heating arrangement by gas burner or using WHR heat, Air tight Doors for entrance & exit purpose. The drying cycle will be designed on PID Controller, with efficient Drying.
- Tunnel Dryers are designed, to dry the insulator on continuous batch; using high hot air circulation system will be energy efficient working with programmable control.
(F) Glaze Preparation & Glazing section:
- Glaze Ball Mill, Glazing Booth, Glaze Spraying System
- Glaze Stirrer
- Glaze dipping tank with Glaze Oscillation System
(G) Insulator firing & its handling system:
- Shuttle Kiln
- Tunnel Kiln
(H) Insulator Finishing Division:
- Solid Core Insulator Cutting Machine: Manual and CNC Based with Double end type high sped diamond cutter & fully auto control, Noise proof, Safety Enclosure water leak proof Hydraulic Isolation system, Capacity: ø -100 mm to 350 mm, length Min. 500 x 3000 mm Max.
- Hollow Insulator Cutting Cum Grinding Machine, with fully Hydraulic & ONC control system.
- Insulator Chamfering & Finishing devices & Portable Pneumatic operated Grinding Machine.
- Insulator handling horizontal Scissor Lift / Hy. Manipulator /Jib Crane.
(I) Insulator Assembly Division:
- Insulator Sanding Table, with Hydraulic Manipulator.
- Granual spraying nozzles & its spray guns.
- Solid core Insulator Bushing, Fitting & Assembly Jigs & Fixture, with very accurate vertical alignment & Parralison parameters.
- Hollow Core bushing, fitting Assembly, with Centering Jigs assembly.
- Hollow Core CI bushing, grinding machine, with accurate both ends Parrallison, with using vertical head grinding attachments.
- Hollow core grinding cum lapping machine to maintain accurate clearance between bushing & core surface by diamond impregnated grinding wheel.
(J) Insulators washing, drying & shrink wrapping system most useful system for
(K) Inspection and Quality Checking-Equipments:
- Insulator’s Mechanical –Load Testing-Cantilever Bend Testing Machine, Horizontal Tensile Testing Machine
- Load Capacity: 1KN to 500KN.
- Insulator Dia: 150 mm to 550mm.
- Insulator Length: 1000mm to 10,000mm.
- Insulator type: Porcelain & Composite.